Air entrainers
Belith AE air entrainment agents are formulated products to achieve stable constant air entrainment
Belith AE20N - formulated air entrainment agent for the entrainment of stable, homogeneous small particle air to improve workability, anti sedimentation or freeze thaw resistance properties of mortars.
Variations for higher volume air entrainment are available.
On Belith Air Entrainment Admixtures:
Quantity and distribution of air entrained in mortars depends on the nature of the air entraining agent, on the mortar composition and mortar preparation/application. The air entrainment agent must have adequate solubility in the liquid phase to be able to stabilize air in the liquid phase and a sufficient affinity to solid phases present in order to attach the air bubble, so that it stays in the mortar.
While factors such as low cement contents, coarse cements or high alkali contents may facilitate air entrainment, slag (Carbon contaminated) cements, decreasing w/c values, high fines contents, increasing stiffness or temperatures tend to compromise air entrainment. Other mortar admixtures influence air entrainment as well as does the duration/intensity of mixing.
Air entrainment also affects such diverse properties of mortars such as rheology or strengths.
The objectives for formulating air entraining agents vary, they includebetter air particle size and distribution, reducing water sensitivity or late activation potential by reducing surfactant quantities or improved handling properties.
Relevant mortar properties are affected by air entraining agents, as shown below. The amount of air entrained by formulated air entraining agents can be high, comparable to the amounts entrained by pure surfactants from which they may derive:
results |
Form. 1 |
Form. 2 |
Form. 3 |
Form. 4 |
Form. 5 |
Form. 6 |
Air entrained [%] |
19 |
20 |
24 |
21 |
22 |
22 |
28 day flexural strength[MPa] |
0,96 |
1,25 |
0,98 |
0,94 |
1,72 |
1,06 |
28 day compressive strength [MPa] |
3,66 |
3,42 |
3,57 |
3,81 |
3,15 |
3,51 |
Mass loss s /cycle [%] |
2,99 |
3,02 |
2,57 |
2,10 |
- |
2,85 |
Flexural strength after frost cycle [MPa] |
0,66 |
0,45 |
0,64 |
0,80 |
- |
0,78 |
Compressive strenth after frost cycle [MPa] |
2,96 |
2,94 |
2,91 |
3,24 |
- |
3,12 |
Formulation 1 – competitive formulated AEA
Formulation 2 – commercial 90% purity surfactant technology 1
Formulation 3 – commercial “pure” surfactant technology 2
(Formulations 4 - commercial “pure” surfactant technology diluted to 90% actives)
Formulations 5,6– formulated AEA (LP18.1 and LP18.1.1)
The mortar formulation determines the relative performance of air entraining agents:
For example, in mortar 1, LP18mod1 led to constant, LP18mod3 to highest air entrainment:
After cycle 1 After Cycle 3
Mortar1 without AEA 270 274
LP18mod1 262 262
LP18mod3 258 240
LP18mod4 257 251
In mortar 2, LPmod5 or 6 may be preferable products:
|
After cycle1 |
After cycle6 |
|
|
|
|
|
LP18mod1 |
302,13 |
313,32 |
|
|
|
|
|
LP18mod3 |
299,72 |
307,97 |
|
|
|
|
|
LP18mod4 |
303,92 |
311,18 |
|
|
|
|
|
LP18mod5 |
300,52 |
282,98 |
|
|
|
|
|
LP18mod6 |
301,52 |
290,32 |
|
|
|
|
|
LP18mod7 |
299,37 |
307,62 |
|
|
|
|
|
LP18mod8 |
297,49 |
303,02 |
|
|
|
|
|
AE20 |
299,38 |
284,48 |
|
|
|
|
|
The source of foaming agents may be critical for the performance of AEAs
Product dosage water demand entrained air [%]
Without 0,03 21,50 13,50
Alpha olefin sulfonate1 0,03 20,00 22,00
Alpha olefin sulfonate2 0,03 20,00 21,00
Alpha olefin sulfonate3 0,03 20,00 20,50